How do I calculate the carbon footprint of a pesticide formulation per tonne?
Add the technical active ingredient, solvents, emulsifiers and carriers from supplier or database factors, the formulation plant's electricity and fuel, and the packaging, then divide by tonnes of formulation packed. The active ingredient bought from a technical manufacturer is usually the largest part, so supplier data matters most.
The parts of a formulation's footprint
- Technical active ingredient: made in a multi-step chemical synthesis by the technical manufacturer.
- Solvents and emulsifiers for emulsifiable concentrates, and wetting agents and dispersants for powders.
- Carriers such as bentonite, talc or silica for wettable powders and granules.
- Formulation energy: mixing, milling, air-jet mills, granulation and drying.
- Packaging: HDPE and PET bottles, aluminium laminate pouches, cartons.
Ask the technical supplier first
Active ingredient footprints vary widely by molecule and process. A database average can be far from the real figure. Ask the technical manufacturer for kg CO2e per kg of technical, with its boundary, and use the assay strength to work out how much technical each tonne of formulation contains.
Plant emissions
Most formulation plants use electricity for mixing and milling, plus diesel or PNG for dryers and generators. Keep separate meters or logs for the granulation line if you have one, because drying uses much more energy than liquid blending.
Per tonne or per hectare
Buyers and farmers compare products by dose. Give kg CO2e per tonne or per litre of formulation, and if asked, per hectare treated at the label dose.
Worked example: plant energy per tonne of formulation (one month)
- Electricity: 25,000 kWh x 0.710 = 17,750 kg CO2
- Diesel for the granule dryer: 1,500 litres x 2.68 = 4,020 kg CO2
- Formulation packed: 400 t
- Plant energy: (17,750 + 4,020) / 400 = 54.4 kg CO2 per tonne
- Add technical, solvents, carriers and packaging for the full figure
Inputs are illustrative; use your own bills and production records.
What Senseible does here
Senseible reads the plant's electricity bills (CEA grid factor 0.710 kg CO2 per kWh, CO2 Baseline Database version 21.0) and fuel invoices (IPCC 2006 defaults) into a fingerprinted Scope 1 and 2 record, the plant-level input to a per-unit figure. Bought-in materials go to the supplier evidence trail; product reports are self-declared drafts.
- Allocating factory electricity to products
- Product carbon footprint calculator
- Chemical industry
- Scope 3 for chemicals in India
Sources: GHG Protocol Product Standard, ISO 14067:2018, Carbon footprint of products (iso.org), IPCC 2006 Guidelines, Volume 2 Energy (fuel defaults), CEA CO2 Baseline Database, version 21.0
Last reviewed 2026-10-20.