How much electricity does light-emitting diode (LED) lighting save in a seafood processing plant?
Lighting is about 1 to 3% of a seafood plant's electricity, and the profiles say LED lamps cut lighting bills by up to 55%, payback about 2 years. That is at most 0.55 to 1.65% of the plant total. The extra gain is less heat for the refrigeration to remove.
The figures in the profiles
- Lighting share of a typical plant's electricity: about 1 to 3% in the text. The Veraval chart shows 2.0% and the Bhubaneswar chart 2%.
- LED saving on the lighting bill: up to 55%, simple payback about 2 years.
- LED lamps are claimed to keep at least 80% of their original light output over about 50,000 hours.
- Inefficient lamps add heat load to the refrigeration system; LEDs give the same lux with much less heat.
What it is worth in the plant total
Multiply the lighting share by 55%. At 1% of electricity the saving is 0.55% of the plant total, at 2% it is 1.1%, at 3% it is 1.65%. Compare that with up to 5 to 8% from replacing refrigerant pipe, insulation and valves in the same profiles. Lighting is worth doing for the 2 year payback and the cooler rooms, but it will not move a footprint much.
What the profiles do not give
They give no figure for the refrigeration saving from the lower heat, so do not add one. The 55% is "up to", not typical.
The 3,000 tonne a year Veraval plant, financial year (FY) 2025-26 grid factor (example)
- Plant electricity in the profile: 3,168,760 kilowatt hours (kWh)
- Lighting at 1%: 31,688 kWh; saving 55% = 17,428 kWh = about 11.8 tonnes of carbon dioxide (CO2) a year
- Lighting at 2%: 63,375 kWh; saving 34,856 kWh = about 23.5 tonnes
- Lighting at 3%: 95,063 kWh; saving 52,285 kWh = about 35.3 tonnes
- Share of plant total saved: 0.55%, 1.1% and 1.65%
The saving uses the profile's upper figure of 55%. Your lamps and hours decide the real value. 0.675 kg CO2 per kWh is the FY 2025-26 grid factor.
What Senseible does here
Senseible reads fuel invoices and electricity bills into monthly records, so a plant can compare the months before and after a lighting change. It does not count fittings or lamp hours.
- Veraval seafood cluster: energy and CO2
- Bhubaneswar shrimp plant kWh per tonne
- Re-piping a cold store
- Free calculators
Sources: Cluster profile of Veraval seafood processing industries, The Energy and Resources Institute (option vi and energy chart), Cluster profile of Odisha (Bhubaneswar) seafood processing industries, The Energy and Resources Institute (option vi and energy chart), Central Electricity Authority (CEA), CO2 Baseline Database for the Indian Power Sector, version 22.0 (0.675 kg CO2 per kWh, FY 2025-26)
Last reviewed 2026-11-06. Shares come from two 2015 to 2017 profiles. Check your own lighting load from a sub-meter or fitting list.